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SRUJAN caters to key sectors including Valve manufacturing, Automotive components, and Industrial machinery.
  • Engineering and Manufacturing of Special Purpose Machines (SPM)
  • Precision machining of Valve, Automotive and Industrial Components
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100 Ton Press Machine - Manufacturer, Supplier & Exporter in India

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  • 100 Ton Press Machine - Manufacturer, Supplier & Exporter in India
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Srujan Group is a trusted 100 Ton Press Machine manufacturer and exporter in India, delivering precision-engineered, heavy-duty hydraulic press machines specifically designed to deliver 100 tons of controlled pressing force for metal forming, deep drawing, stamping, press fitting, straightening, moulding, and component assembly operations across automobile, valve, engineering, and precision manufacturing industries. With over 3.5 decades of hydraulic system and special purpose machine manufacturing experience, Srujan Group builds 100 ton press machines that deliver consistent pressing force, precise ram speed control, accurate depth of press, reliable continuous duty performance, and complete operator safety across every production shift.

A 100 ton hydraulic press machine is one of the most versatile and widely used heavy-duty production machines in modern manufacturing capable of generating 1000 kN of controlled pressing force for the most demanding forming, fitting, and assembly operations that lighter presses cannot handle. The consistent, controllable nature of hydraulic pressing force as opposed to the sudden impact of mechanical presses makes a 100 ton hydraulic press machine the preferred choice for precision press fitting, deep drawing, coining, and straightening operations where controlled force application and precise depth control are as important as maximum force output.

Our 100 Ton Press Machine is purpose-engineered to deliver the full 100 ton pressing force with precise ram speed control, accurate pressing depth, stable force holding at bottom dead centre, fast ram return, and complete operator safety - ensuring high-quality, dimensionally accurate pressed components across every production cycle.

Each machine is custom-engineered to client specifications covering daylight, stroke, bed size, ram speed, pressing depth control, ejection system, control interface, and production cycle requirements.

Technical Specifications (General Standard)
Parameter Specification
Press Capacity 100 Ton (1000 kN)
Type Hydraulic Press - C Frame / H Frame
Daylight (Open Height) 600mm to 1200mm (customisable)
Stroke 400mm to 800mm (customisable)
Bed Size 600mm x 600mm to 1000mm x 1000mm (custom)
Ram Speed - Approach Fast approach - 100 to 200 mm/min
Ram Speed - Pressing Slow pressing - 5 to 50 mm/min (adjustable)
Ram Speed - Return Fast return - 100 to 300 mm/min
Pressing Depth Control Mechanical stroke stop / Digital depth gauge
Pressure Control Precision pressure relief ±1 Bar accuracy
Cylinder Bore As per 100 ton force at rated pressure
Hydraulic Power Pack Integrated - custom matched to press cycle
Motor Power 7.5 KW to 22 KW (as per cycle requirement)
Control System PLC with HMI / Manual / Semi-automatic
Safety Features Two-hand control, light curtain, safety guard
Ejection System Hydraulic / Pneumatic ejector (optional)
Frame Material Heavy duty fabricated / Cast iron structure
Bed Parallelism ±0.05mm or better
Power Supply 415V, Three Phase, 50Hz

Note: All specifications are fully customisable as per component size, pressing operation, stroke requirement, bed size, depth control accuracy, and production cycle requirements.

Why choose us

Srujan Group for 100 Ton Press Machine?

01
Expertise Specialised 100 ton hydraulic press machine manufacturer with 3.5 decades of hydraulic and SPM expertise
02
In-House Manufacturing machine design, heavy fabrication, hydraulic system, PLC programming, assembly, and testing
03
Flexible Configurations Wide range of tank, motor, and pump configurations for all parking system types
04
Custom Engineering Custom C frame and H frame 100 ton press engineering for any bed size, stroke, and application requirement
05
Performance Integrated precision hydraulic power pack engineering ensuring optimal 100 ton press performance and energy efficiency
06
Reliable Support Pre-delivery 100 ton press performance validation pressing force, depth accuracy, cycle time and safety system verification
07
Trusted Across India Trusted by leading automobile, valve, engineering, and precision manufacturing companies across India
Key Features of Srujan 100 Ton Press Machine
  • Heavy-duty C frame or H frame machine structure engineered for rigid, vibration-free 100 ton pressing operations
  • Precision hydraulic system delivering consistent 100 ton pressing force with ±1 Bar pressure accuracy
  • Three-speed hydraulic circuit - fast ram approach, controlled pressing stroke, and fast return for maximum press productivity
  • Precise pressing depth control through mechanical stroke stop and digital depth gauge for repeatable pressing depth accuracy
  • Accurate bottom dead centre pressure holding for complete press fitting, coining, and forming operations
  • Fast ram approach and return strokes minimising non-productive cycle time for maximum parts-per-hour throughput
  • Integrated precision hydraulic power pack custom-matched to 100 ton press cycle requirements
  • PLC control with HMI touchscreen for programmable pressing force, depth, speed, and cycle management
  • Two-hand safety control, light curtain, and full safety guarding for complete operator protection during pressing
  • Optional hydraulic or pneumatic ejection system for automatic pressed component removal
  • Heavy-duty hardened and ground bed plate with T-slots for flexible tooling and die mounting
  • Precision bed parallelism within ±0.05mm ensuring uniform pressing force distribution across entire bed area
  • Pressure transducer and digital force display for real-time pressing force monitoring and quality control
  • Emergency stop and ram retraction for immediate cycle interruption and safe press opening
  • Overload protection preventing press operation beyond 100 ton rated capacity
  • Low maintenance design with easy access to all hydraulic and mechanical components
Advantages of Srujan 100 Ton Press Machine
  • Maximum Pressing Force : 100 ton hydraulic pressing force handles the most demanding press fitting, deep drawing, forming, and assembly operations that lighter presses cannot achieve
  • Precise Force Control : ±1 Bar pressure accuracy ensures consistent, repeatable pressing force critical for precision press fitting, coining, and calibration operations
  • Controlled Force Application : Hydraulic pressing delivers smooth, controllable force increase eliminating the shock impact of mechanical presses that can damage delicate components and tooling
  • Accurate Depth Control : Mechanical stroke stop and digital depth gauge ensures repeatable pressing depth within tight tolerances - directly determining component dimensional accuracy
  • Three-Speed Productivity - Fast approach and return combined with precise pressing stroke maximises press parts-per-hour output without compromising pressing accuracy or force control
  • Versatile Application Range - Single 100 ton hydraulic press handles press fitting, deep drawing, coining, straightening, forming, moulding, and assembly - replacing multiple specialised machines
  • Complete Operator Safety - Two-hand control, light curtain, safety guarding, and emergency stop ensure full operator protection throughout every 100 ton pressing operation
  • Real-Time Force Monitoring - Integrated pressure transducer and force display enables continuous pressing force monitoring - ensuring quality control and immediate detection of tooling or component issues
  • Custom Engineered - Every 100 ton press machine designed around exact component size, pressing operation, stroke, bed size, depth control, and production cycle requirements
  • Proven Expertise - Backed by 3.5 decades of hydraulic system and SPM manufacturing excellence at Srujan Group
Application Areas
Srujan Group's 100 Ton Press Machines are used across:

Metal Forming & Stamping

  • Deep Drawing - 100 ton hydraulic pressing force for deep drawing of steel, aluminium, stainless steel, and copper sheet components in automobile, kitchen appliance, and engineering industries.
  • Metal Stamping & Blanking - High-force stamping and blanking of sheet metal components on a 100 ton press with precision dies and tooling.
  • Coining & Embossing - Precise 100 ton coining force for sharp, well-defined surface impressions on metal components, including coins, medallions, and precision engineering applications.
  • Metal Forming & Bending - Controlled 100 ton pressing force for metal forming, flanging, and bending of structural and engineering components.

Press Fitting & Assembly

  • Bearing Press Fitting - Precise 100 ton press fitting of bearings, bushings, and sleeves into housings with exact depth and force control.
  • Gear & Sprocket Press Fitting - High-force interference-fit assembly of gears, sprockets, and pulleys onto shafts in gearbox and power transmission manufacturing.
  • Pin & Bush Pressing - Controlled 100 ton pressing for pin insertion, bushing installation, and interference-fit joint assembly in engineering components.
  • Seal & Ring Pressing - Precision 100 ton press fitting of oil seals, O-rings, and snap rings in hydraulic cylinder, pump, and motor assemblies.

Straightening & Sizing

  • Shaft & Rod Straightening - 100 ton hydraulic pressing for straightening bent shafts, rods, bars, and structural sections in engineering repair and manufacturing.
  • Casting & Forging Sizing - Precision 100 ton sizing press for dimensional correction of castings, forgings, and sintered components.
  • Weldment Straightening - Controlled hydraulic pressing for distortion correction of welded assemblies and structural fabrications.
  • Spring Setting & Calibration - 100 ton press for spring setting, load calibration, and permanent set operations in spring manufacturing.

Automobile & Engineering

  • Engine Component Assembly - 100 ton press fitting of valve seats, valve guides, cylinder liners, and crankshaft components in engine manufacturing.
  • Transmission Assembly - High-force press fitting of transmission gears, bearings, and shaft assemblies in automobile gearbox manufacturing.
  • Suspension Component Assembly - 100 ton pressing for ball joints, bushings, and bearing assembly in automobile suspension and steering components.
  • Brake Component Assembly - Controlled press fitting of brake caliper pistons, master cylinder components, and brake drum assemblies.

Moulding & Composite

  • Rubber Moulding - 100 ton compression moulding of rubber seals, gaskets, vibration mounts, and precision rubber components.
  • Plastic & Composite Moulding - Controlled 100 ton compression moulding of engineering plastics, phenolic, and composite components.
  • Powder Metal Compaction - High-force 100 ton compaction of metal powder into precision sintered component green bodies.
  • Refractory & Ceramic Pressing - 100 ton pressing for refractory bricks, ceramic tiles, and technical ceramic component production.
FAQ Section — Hydraulic Power Pack for Coining Machine

  • What is a 100 Ton Press Machine?
    A 100 Ton Press Machine is a heavy-duty hydraulic press that generates 1000 kN of controlled pressing force — used for metal forming, deep drawing, stamping, coining, press fitting, straightening, moulding, and component assembly operations requiring high, controlled pressing force. Unlike mechanical presses that deliver sudden impact force, a 100 ton hydraulic press machine delivers smooth, controllable force increase with precise depth control and force holding — making it the preferred choice for precision press fitting, deep drawing, and coining operations where controlled force application is as critical as maximum force output.
  • What is the difference between a C Frame and H Frame 100 Ton Press Machine?
    A C Frame 100 Ton Press has a C-shaped open-sided frame providing three-sided access to the pressing area making it ideal for large, awkward components requiring lateral loading and easy die access. However, the open frame design limits rigidity under maximum 100 ton load. An H Frame 100 Ton Press has a four-column closed frame structure providing maximum rigidity and bed parallelism under full 100 ton pressing force making it preferred for precision pressing operations requiring tight depth tolerances and uniform force distribution across large bed areas. Srujan Group manufactures both configurations.
  • What pressing operations can a 100 Ton Press Machine perform?
    Srujan Group's 100 Ton Press Machine performs deep drawing, metal stamping and blanking, coining and embossing, metal forming and flanging, bearing and bushing press fitting, gear and sprocket interference-fit assembly, shaft and rod straightening, casting and forging sizing, weldment straightening, spring setting, engine component assembly, rubber compression moulding, plastic and composite moulding, powder metal compaction, and refractory and ceramic pressing — across automobile, valve, engineering, and precision manufacturing industries.
  • What pressing depth control accuracy does Srujan's 100 Ton Press Machine achieve?
    Srujan Group's 100 Ton Press Machine achieves pressing depth control through mechanical stroke stop and digital depth gauge — providing repeatable pressing depth accuracy within tight tolerances for precision press fitting, coining, and sizing operations. Digital depth display enables real-time ram position monitoring and programmable depth stops for multi-step pressing operations - ensuring dimensional accuracy and part-to-part consistency across complete production batches.
  • What is the advantage of hydraulic pressing over mechanical pressing at 100 ton capacity?
    At 100 ton capacity, hydraulic pressing offers several critical advantages over mechanical pressing — smooth, controllable force increase without shock impact protecting delicate components and tooling, precise force control at any point in the stroke not just at bottom dead centre, adjustable ram speed for optimising pressing quality on different operations, force holding capability at any stroke position for complete press fitting and forming, and easily adjustable stroke and speed without mechanical change parts making a 100 ton hydraulic press more versatile, precise, and component-friendly than an equivalent mechanical press.
  • What safety features are incorporated in Srujan's 100 Ton Press Machine?
    Srujan Group's 100 Ton Press Machine incorporates comprehensive safety features including two-hand safety control requiring simultaneous operator hand engagement before ram descent, light curtain detecting operator hand or body intrusion into the pressing zone during ram movement, full safety guarding enclosing the pressing area during operation, emergency stop for immediate ram retraction in any cycle condition, overload protection preventing pressing beyond 100 ton rated capacity, and pressure transducer monitoring for real-time force display and alarm ensuring complete operator protection throughout every pressing operation.
  • What bed size and daylight options are available in Srujan's 100 Ton Press Machine?
    Srujan Group's 100 Ton Press Machines are available with bed sizes from 600mm x 600mm to 1000mm x 1000mm and daylight from 600mm to 1200mm as standard with fully customisable bed dimensions, daylight, and stroke based on component size, die set height, and pressing operation requirements. Custom bed sizes, T-slot configurations, and extended daylight options are available for large component and special tooling requirements.
  • Can Srujan's 100 Ton Press Machine be equipped with an automatic ejection system?
    Yes. Srujan Group's 100 Ton Press Machine is available with hydraulic or pneumatic ejection systems - automatically ejecting the pressed component from the die after each press cycle without manual operator intervention. Automatic ejection significantly reduces cycle time, eliminates operator hand entry into the pressing zone for component removal, and enables integration with automated component loading and unloading systems for high-volume production applications.
  • Is Srujan Group 100 Ton Press Machine manufacturer?
    Yes. Srujan Group is 100 Ton Press Machine manufacturer, supplier, and exporter based in Ichalkaranji, Maharashtra, India. Every 100 ton press machine is designed, fabricated, assembled, hydraulically integrated, PLC programmed, and fully performance-validated including 100 ton force verification, pressing depth accuracy, bed parallelism, cycle time, and complete safety system testing under a strict quality management system before dispatch to the client.
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