A Teflon Tape Calendering System is a precision machine used to produce PTFE (Teflon) tapes with controlled thickness, smooth surface finish, and consistent quality through precision roller calendering.
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SRUJAN caters to key sectors including Valve manufacturing, Automotive components, and Industrial machinery.
Teflon Tape Calendering Systems - Manufacturer & Exporter in India
Srujan Group is a trusted manufacturer and supplier of Teflon Tape Calendering Systems in Kolhapur, Maharashtra, India. Our advanced calendering systems are engineered to provide precise thickness control, uniform surface finish, and consistent material quality for PTFE (Teflon) tape production.
Designed with cutting-edge automation and precision engineering, our Teflon Tape Calendering Systems ensure smooth rolling, accurate gap adjustment, and high production efficiency. The system is ideal for manufacturers requiring superior dimensional accuracy, excellent surface consistency, and reliable continuous operation.
Whether you require a standard production line or a customized calendering solution, Srujan Group delivers high-performance systems tailored to your manufacturing requirements.
Technical Specifications (General Standard)
| Parameter | Specification |
|---|---|
| Machine Type | CNC Plano Milling Special Purpose Machine |
| CNC Controller | Siemens / Fanuc / Mitsubishi (Optional) |
| X-Axis Travel | 2000 - 6000 mm |
| Y-Axis Travel | 1000 - 2500 mm |
| Z-Axis Travel | 500 - 1000 mm |
| Table Size | As per Customer Requirement |
| Maximum Table Load | Up to 10,000 kg |
| Spindle Speed | 50 - 6000 RPM |
| Spindle Motor Power | 15 - 30 kW |
| Feed Rate | 1 - 10,000 mm/min |
| Rapid Traverse | Up to 15 m/min |
| Positioning Accuracy | ±0.01 mm |
| Repeatability | ±0.005 mm |
| Tool Holder | BT40 / BT50 |
| Automatic Tool Changer | Optional |
| Coolant System | Automatic |
| Lubrication | Centralized Automatic |
| Power Supply | 415V AC, 3 Phase, 50 Hz |
Note: All specifications are fully customisable as per client component bore geometry and production requirements.
Why choose us
Srujan Group for Special Purpose Machines?
01
Expertise
3.5 decades of dedicated SPM design and manufacturing experience
02
In-House Manufacturing
Complete in-house capability — design, fabrication, machining, assembly, and testing
03
ISO Certified Facility
ISO 9001:2015 certified manufacturing facility in Ichalkaranji, Maharashtra
04
Custom engineering
Custom engineering from concept to commissioning
05
Industry Clients
Proven track record with leading valve and hydraulic industry clients
06
Quality Testing
Competitive pricing with no compromise on quality
07
Support
Installation, commissioning, and after-sales support included
Key Features of Teflon Tape Calendering Systems
- Heavy-duty fabricated machine construction
- Precision calender rollers with hardened surface
- Servo-driven roller control
- PLC & Touch Screen HMI operation
- Uniform pressure distribution
- Adjustable roller gap control
- Variable speed drive system
- High production efficiency
- Continuous operation capability
- Low maintenance design
- Energy-efficient performance
- Customized machine configuration available
Advantages of Srujan Teflon Tape Calendering Systems
- High thickness accuracy
- Uniform tape width and finish
- Consistent production quality
- Smooth surface finish
- Reduced material wastage
- High-speed continuous production
- Easy machine operation
- Energy-efficient performance
- Low maintenance requirements
- Long operational life
- Custom-built solutions available
Application Areas
Teflon Tape Calendering Systems are widely used across:
Valve Industry
Valve bodies, bonnets, stuffing box bores, and seat bores requiring tight diameter tolerances
Hydraulic Systems
Hydraulic cylinder bores, manifold block ports, pump housings, and motor bodies
Automobile & Auto Components
Engine cylinder bores, connecting rod bores, transmission housings, and brake caliper bores
Aerospace & Defence
Precision structural components, actuator housings, and hydraulic system components
Compressor & Pump Industry
Compressor cylinder bores, pump casing bores, and impeller housings
Bearing & Bushing Industry
Bearing housing bores and bushing outer diameter finishing
Agricultural Equipment
Hydraulic cylinder and gear housing bores for tractors and farm machinery
General OEM & Precision Engineering
Any component requiring tight-tolerance, high-surface-finish internal bore finishing
FAQ Teflon Tape Calendering Systems
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What is a Teflon Tape Calendering System?
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What materials can be processed?
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Can Srujan Group customize the machine?
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What are the benefits of this system?It offers precise thickness control, high production efficiency, uniform surface finish, reduced material wastage, easy operation, and long-term reliability.
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Is installation and after-sales support available?Yes. Srujan Group provides installation, commissioning, operator training, maintenance support, and complete after-sales service.
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Which industries use this machine?It is widely used in PTFE tape manufacturing, electrical insulation, sealing products, polymer processing, and specialty industrial material production.
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From consultation to installation and after-sales support.
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Quality products, timely delivery and complete customer satisfaction.
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